Using thermoelectric modules, a thermoelectric system generates power by taking in heat from a source such as hot exhaust flue. In order to do that, the system needs a large temperature gradient, which is not easy in real-world applications. The cold side must be cooled by air or water. Heat exchangers are used on both sides of the modules to supply this heating and cooling.
There are many challenges in designing a reliable TEG system that operates at high temperatures. Achieving high efficiency in the system requires extensive engineering design in order to balance between the heat flow through the modules and maximizing the temperature gradient across them. To do this, designing heat exchanger technologies in the system is one of the most important aspects of TEG engineering. In addition, the system requires to minimize the thermal losses due to the interfaces between materials at several places. Another challenging constraint is avoiding large pressure drops between the heating and cooling sources.
After the DC power from the TE modules passes through an inverter, the TEG produces AC power, which in turn, requires an integrated power electronics system to deliver it to the customer.