It is an understatement to say that Burj Khalifa represents the state-of-the-art in building design. From initial concept through completion, a combination of several important technological innovations and innovation structural design methods have resulted in a superstructure that is both efficient and robust.
Foundation
The superstructure is supported by a large reinforced concrete mat, which is in turn supported by bored reinforced concrete piles. The design was based on extensive geotechnical and seismic studies. The mat is 3.7 meters thick, and was constructed in four separate pours totaling 12,500 cubic meters of concrete. The 1.5 meter diameter x 43 meter long piles represent the largest and longest piles conventionally available in the region. A high density, low permeability concrete was used in the foundations, as well as a cathodic protection system under the mat, to minimize any detrimental effects form corrosive chemicals in local ground water.
Podium
The podium provides a base anchoring the tower to the ground, allowing on grade access from three different sides to three different levels of the building. Fully glazed entry pavilions constructed with a suspended cable-net structure provide separate entries for the Corporate Suites at B1 and Concourse Levels, the Burj Khalifa residences at Ground Level and the Armani Hotel at Level 1.
Exterior Cladding
The exterior cladding is comprised of reflective glazing with aluminum and textured stainless steel spandrel panels and stainless steel vertical tubular fins. Close to 26,000 glass panels, each individually hand-cut, were used in the exterior cladding of Burj Khalifa. Over 300 cladding specialists from China were brought in for the cladding work on the tower. The cladding system is designed to withstand Dubai's extreme summer heat, and to further ensure its integrity, a World War II airplane engine was used for dynamic wind and water testing. The curtain wall of Burj Khalifa is equivalent to 17 football (soccer) fields or 25 American football fields.
Structural System
In addition to its aesthetic and functional advantages, the spiraling “Y” shaped plan was utilized to shape the structural core of Burj Khalifa. This design helps to reduce the wind forces on the tower, as well as to keep the structure simple and foster constructability. The structural system can be described as a “buttressed core”, and consists of high performance concrete wall construction. Each of the wings buttress the others via a six-sided central core, or hexagonal hub. This central core provides the torsional resistance of the structure, similar to a closed pipe or axle. Corridor walls extend from the central core to near the end of each wing, terminating in thickened hammer head walls. These corridor walls and hammerhead walls behave similar to the webs and flanges of a beam to resist the wind shears and moments. Perimeter columns and flat plate floor construction complete the system. At mechanical floors, outrigger walls are provided to link the perimeter columns to the interior wall system, allowing the perimeter columns to participate in the lateral load resistance of the structure; hence, all of the vertical concrete is utilized to support both gravity and lateral loads. The result is a tower that is extremely stiff laterally and torsionally. It is also a very efficient structure in that the gravity load resisting system has been utilized so as to maximize its use in resisting lateral loads.
As the building spirals in height, the wings set back to provide many different floor plates. The setbacks are organized with the tower’s grid, such that the building stepping is accomplished by aligning columns above with walls below to provide a smooth load path. As such, the tower does not contain any structural transfers. These setbacks also have the advantage of providing a different width to the tower for each differing floor plate. This stepping and shaping of the tower has the effect of “confusing the wind”: wind vortices never get organized over the height of the building because at each new tier the wind encounters a different building shape.
Spire
The crowning touch of Burj Khalifa is its telescopic spire comprised of more than 4,000 tons of structural steel. The spire was constructed from inside the building and jacked to its full height of over 200 metres (700 feet) using a hydraulic pump. In addition to securing Burj Khalifa's place as the world's tallest structure, the spire is integral to the overall design, creating a sense of completion for the landmark. The spire also houses communications equipment.
Mechanical Floors
Seven double-storey height mechanical floors house the equipment that bring Burj Khalifa to life. Distributed around every 30 storeys, the mechanical floors house the electrical sub-stations, water tanks and pumps, air-handling units etc, that are essential for the operation of the tower and the comfort of its occupants.
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