- Operating instructions.
- Assembly instructions.
- Lifting caution.
Caution : Before using this product,read thai manual and follw all safety rules and operational instructions.save this manual,for future use.
- Operating instructions.
before use
During shipment or handling,air in jack may become trapped in the hydraulic system causing jack to malfunction.
To release air from the hydraulic system:
1.Turn release valve counter-clockwise with handle no more than two full turns.
2.Remove oil fill plug.
3.Pump jack handle quickly in several full strokes.
4.Repeat above steps as needed.Remember to replace oil fill plug.
Check mobile crane
Before any use of the mobile crane visually inspect the entire unit including the support post,Hydraulic ram,and boom for any loose point, signs of instability,or leaking hydraulic fluid.If observed low,ADD Oil as needed.
This unit is designed for engine pulling only.
DO Not attempt to use it for lifting any other heavy equipment.
Check weight
Maximum weight capacity is 2 Tons.
Always check weight of engine and compare to the unit's capcity.
Never exceed weight limit,it may cause damage or failure of the crane.
Check work area
Visually inspect the floor surface before use.Make sure that floor is smooth,hard,free of crack and obstructions that could hamper movement of crane.
Follow vehicle engine removal instruction
1.Always follow manufacturer's recommended procedure for engine removal.
2.Keep hook clean and inspect periodically for damage.
3.Hook engine to crane unit in recommend location or where load will be balanced.Use engine leveler or similr devise to assist in engine removal.
Important-Use only slings or chains with rated capacity greater than the weight of the load being lifted.
4.Make sure that front of vehicle is not up against the hydraulic unit.Failure to observe this precaution could result in a broken hydraulic unit and a dropped engine,Moreover,always boom to lowerst position prior to moving load.
5.Never perform any work on engine while it is on hoist.Always transfer to engine stand or similar product before work on inspection can be done to engine.
6.When not using the crane,always leave the boom and pumper plunger all the way down.
To Store
1.Remove #7 lock pin from the boom.
2.Lean hydraulic ram back against the post and slowly lower the rest of the boom.
3.Loosen#66 bolts and remove (2) part "G" base legs,stand up into sockets attached to each side of the "A" frame base.
WARNING
-Do not overload.Overloading can cause damage to or failure of the engine crane.
-Assure that the load is not allowed to drop suddenly or swing during transporting.
-Make sure that the boom is fully lowered before adding oil to unit reservoir.
-Study and understand the poerating instructions packed with this crane before operating.
-This engine crane is designed for use only on hard level surface capable of sustaining the load.use on other than hard level surfaces can result in hoist instability and possible transporting.
-No alterations to the engine crane shall be made.
-Failure to heed these warnings may result in loss of load,damage to the engine hoist,and/or failure resulting in personal injury or property damage.
- Assembly instructions.
Prior to starting to build Engine Hoist, separate all parts and bolts from packing. become familiar with each part before preceeding to assemble. see parts list of parts and fasteners step 1-Install Casters
Using four M8 X 10 Bolts ( #12) for each Caster, secure two 3-1/2" Casters (#9) to Base Legs (G) and two 3 1/2" casters (#9) and two 3" casters (#10) to the Frame Base (F)
Step 2-Build Main Frame Section
A.Slide the Base Legs (G) into the Frame Base (F) and secure with two M14 x 30 (#6) bolts.
B. Place the Support Post (C) on the Frame Base (F) and insert two M14 x 100 (#1) bolts. finger tighten so that the Support Post can be moved in order to attach the Support Braces (D)
C. Place one Support Brace (D) on each side of the Support post (C). Secure the top with one M16 x 100 (#3) bolt and the bottom with two M16 x 100 (#8) bolts.Then tighten the M14 x 100 (#1) from Step B above.
Step 3-Install The Hydraulic Ram
Place the Hydraulic Ram (E) on the Support Post (C) bracket. Lean the Hydraulic Ram against the Support Post and secure at the bottom with one M16 x 90 (#2) bolt.
Step 4-Attaching Boom And Extension
A.Place the Boom (B) on top of the Support Post (C) and secure with one M20 x 110 (#5)bolt.Pump Hydraulic Ram (E) until it is extended approximately 2" . Place front mounting bracketon boom (B) on top of Hydraulic Ram secure with one Lock Pin (#7)
B. Tighten all bolts on Hydraulic Ram (E) from Step 3 and step 4A.
C. Slide Boom Extension (A) inside of Boom (B) and secure with one Lock Pin (#7) in hole MRKED 1 TON.
Step 5-Completed Assembly
A.Secure Hook and Chain Assembly (H) to Boom Extension with one M14 x 80 bolt (#4) .
B.Secure one Push Bar (#11) to back of Support Post (C) with four M8 x 10 bolts (#13).
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