STAGES OF PRODUCTION:
1. Harvested coconuts are sent to the packing house (Time between harvest and processing is 1-2 days)
2. Select the best Raw material
3. Shaving coconut then husking to make diamond shape.
4. The final product has a flat bottom, round body with a pyramid top.
5. To prevent browning and mould growth on the husk surface, coconuts are dipped in 3-5% Sodium metabisulfite solution for 5-15 minutes. Drying of coconut after sanitization, drain the dipped chemical, by natural air at room temperature (about 23-26 ¢XC) and not over than 2 hours in drying area. Drying area or QC room is the closing room, yellow PVC strip curtain in entrance and has insect control system. After that they were transported from the QC room to the wrapping area.
6. Wrapping with shrink film (food grade) and sticking with brand sticker.
7. Finished products are packed in carton box and stored in chilling room at 15-18 C .Normally, final products are transferred to container on that day ready for shipment.
8. Finished products are inspected and transferred to reefer container which controls the temperature at 2-5 C and inspected the container loading before export to customers. (Manufacturing and loading stage 2-3 days)