1. Drying of the leaves to a moisture content of about 35-40% is carried out in the sun.
2. The dried leaves are de-dusted
3. The dried and de-dusted leaves are wire, ie. They are deprived of their main longitudinal nerves Leaf.
4. Continue are sorted and directed to the fermentation.
5.For fermentation leaves are used various methods:
• Method 1, which consists of heating the leaves arranged in a slightly compressed bundles;
• Stacking method, involving the laying of large, periodically demolished and re-arranged in heaps;
6. fermented and pressed into the beam is subjected to leaf maturation (ripening) in a cool place.
7. mature leaf is getting rid of fungus and worms
8. The sauce is then carried out, evaporating leaf glycol is added, glycerol, preparations against fungi, nicotine and tobacco aroma, the carrier may be an alcohol or water. sauce base material for the leaf is the same as for tobacco, additionally added in nicotine base - aromatic. The nicotine in the leaf should not be less than 1% and not more than 3% and a final moisture content of about 35%.
Sauces are flavoring substances soluble in water or ethanol, added in an amount of 5 - 7% by weight of the leaves, ie. About 50 kg per tonne.
Flavors used in a second processing step in an amount of 4 - 6 kg per tonne of leaves. The alcohol content in sauces and flavors is about 40%. Used menthol (secondary alcohol terpentowy) for flavoring is applied at a temperature of 40 ° C in an amount of 3 kg per ton of tobacco. The nicotine is approx. 20 kg per tonne.
My company:
Company name: P.H.U. Damian Granatowski IMPORT PRC
Country: Poland
City: Tczew
Code: 83 110
Street: Wojska Polskiego 26/8
Polish mobile number: 734-152-764 (number for commercial invoice and Courier)
Polish instruction