Changing the tool
Fixing the harness ____ connector on the component plate with screw
fix the harness in put on 3 contactors and psu also I/O. Then connect harness power with terminal
connect heating cable set
put middle bracket by 2 revets
connect power cord with cable grand and terminal
tap on bracket and identify model number. Then keep wiring
Move electric componete complete set to trolley
TAKE CAP. PLATE AND FIXING WITH TWO SCREW
TAKE RELAY AND FIXING WITH CAP. PLATE
TAKE CAPACITORS ACCORDING MOA LIST AND FITTING WITH PLATE
BRING TO STORE AT G05
Check MOA list
walk to take component plate
Screw and fiting hing on top and buttom
walk to take contractor
walk to take harnesses
mounting contractor with support plater
wiring harnesses both control , power and keep wiring
move to component
connect with switch and keep wiring
MOA Checking
take 5 component from trolley put on jig/table
put rivet to ass'y 5 component together
take electric heating from box put on jig
put all elctric heating on box and lock by small plate
screwing to fix small plate 2pcs
take back cover and fixing by screw
put PT-100 senser
screwing termostate
Put the sealing
connecting electric heating by putting cable
move Electric heating box complete to roller
TAKE LEFT SIDE INNER PLAT GAS AND MIDDLE FIX TOGETER BY RIVETS
TAKE RIGHT SIDE PLAT FIX WITH INNER MIDDLE TOGETHER BY RIVET
FIX LOCKING PLATE OF GAS BURNNER
PUT NUT LOCK ON BURNNER AND INSERT BURNNER ON GAS UNIT BOX
PRE-ASS'Y BRACKKET HOLDER GAS
FIX BRACKET HOLDER WITH GAS BURNNER AND GAS BOX
FIX AIR REDUCING PLATE ON GAS BOX
PRE- ASS'Y CABLE WITH FRAM SENSER AND IGNITOR
FIX IGNITOR, FRAM SENSOR WITH GAS BOX ABOVE BURNNER
FIX COVER PLATE TO CLOSE FRAMEBLE HOLE ON GAS BOX
FIX HOLDER PLATE FOR NOZZLE
FIX INLET BUTTOM PLATE WITH GAS BOX
FIX CASING GAS BOX AND COVER GAS BOX BY RIVET
FIX MIDDLE PLATE ON CASING BOX
FIX CASING WITH GAS BOX BURNNER BY SCREWS
FIX HOLDER PLATE FOR GAS UNIT CONTROL BOX
FIX TERMOSTATE AND TEMP. SENSOR PT100
FIX BACK COVER PLATE
FIX NOZZLE ON GAS VALVE
LABELING NOZZEL SIZE
FIX GAS VALVE UNIT
PUT GAS UNIT CONTROL AND CONNECT WIRING
PREPARE HOLDER PLAT FIX WITH REDUCING PLATE, PUT RUBBER AND COVER PLUG ON GAS TUBE
SEALING
TAKE PIN, MOTORS AND SUPPORT PLATS PREPARE ON TABLE
INSERT PIN BY HAMMER
FIX 2 MOTORS WITH SUPPORT PLATE
KEEP WIRING BY CABLE TIE
TAKE SIDE PLATE SI UNIT PLACE ON TABLE
FIX LEFT SIDE WITH TOP
FIX RIGHT SIDE PLATE WITH TOP
TAKE SUPPORT PLATE, LOWER PLAT AND FIX WITH SI HOUSING
PRE-ASS'Y DAMPER
FIX DAMPER IN TO SI HOUSING WITH SHAFT
PREPARE LOCKING SHAFT BY PUT SCREW WITH LOGTIE INTO LOCKING
PUT SPRING AND LOCKING SHAFT DAMPER BOTH SIDE
FIX MOTORS LEFT&RIGHT ON SI HOUSING
FIX SENSOR 2 OF THEM
SEALING
TRANSFER TO ONVEYER
TAKE FRONT DOOR AND APPY CRADLE AS BOM REQUEST
APPLY GLUE AND PUT SEALING AROUND FRONT
TAKE SENSOR CABLE AND STRAP BY CABLE TIE
TAKE DISTRIBUTION BLOCK AND NIPPLES PUT ON CLAMP LOCK
APPLY LOGTIE ON THREAD OF NUT AND FASTERN TO CLOSE A HOLE ON D/T BLOCK
FIX NIPPLES ON D/T BLOCK
TAKE VALVE PUT ON CLAMP LOCK AND TAKE LOGTIE APPLY WITH THREAD OF TUBE
FIX TUBE WITH VALVE
APPLY LOGTTIE WITH MIDDLE TUBE THEN FIX IT ON VALVE AND D/T BLOCK
LABELING
CLOSE END PIDE WITH BLIND NOZZEL
CONNECT COUPLING ON END PIPE AND POWER ON VALVE
TESTING LEAK
DISCONNET POWDER AND COUPLING
LOSING BLIND NOZZEL
LABELING AND MARKING
TEST
FRAME ASSEMBLY
PRE-PACK
WRAPING