This work evaluated the technical feasibility of supercritical CO2 extraction of caffeine from coffee husks,
an abundant residue of the coffee industry. Different pre-treatments (initial humidity and milling) and
operational conditions (pressure, temperature, time and flow rate) were studied in a CO2 continuous
flow laboratory-scale unit. While prior wetting of the coffee husks was needed, milling was not required
to extract the caffeine. The use of higher flow rates and/or operational times resulted in higher extraction
rates. The process was favoured with increased operational pressure and temperature due to higher
solubility. The maximum extraction yield obtained of this alkaloid was 84% when working at 373 K and
300 bar, using 197 kg CO2/kg husks. After water washing, the caffeine was at least 94% pure. Comparing
world production data, the initial caffeine content and global extraction yield data of other natural
sources, this process could be very advantageous for its technological application.