[1] 21 bolts and 11 tools -> Eliminate them.
[2] Standard of setup change
• Do not move feet even if moving hands. (Set the use position near you.) (3F: Fixed locations, fixed items and fixed quantities)
• “Fortune in, devils out” (Adopt off-line setup.)
• Regard bolts as a matter of life or death. (Eliminate bolts, and adopt cassettes.)
• Shift from serial to parallel. (Adopt parallel works, and develop multi-skilled setup workers.)
• The criteria is inflexible, and is fixed. (Eliminate adjustment, and avoid defects.)
• Permanent fixation: Prepare the standardized work sheet for setup time.
(* For which purpose these spanners and wrenches are used?)