Microbial spoilage of canned foods by thermophilic and highly heat-resistant spore-forming bacteria, such as
Geobacillus stearothermophilus, is a persistent problem in the food industry. An incubation test at 55 °C for
7 days, then validation of biological stability, is used as an indicator of compliance with good manufacturing
practices. We propose a microbial risk assessment model predicting the percentage of non-stability due to G.
stearothermophilus in canned green beans manufactured by a French company. The model accounts for initial
microbial contaminations of fresh unprocessed green beans with G. stearothermophilus, cross-contaminations
in the processing chain, inactivation processes and probability of survival and growth. The sterilization process
is modeled by an equivalent heating time depending on sterilization value F0 and on G. stearothermophilus
resistance parameter zT. Following the recommendations of international organizations, second order Monte-
Carlo simulations are used, separately propagating uncertainty and variability on parameters.
As a result of the model, the mean predicted non-stability rate is of 0.5%, with a 95% uncertainty interval of
[0.1%; 1.2%], which is highly similar to data communicated by the French industry. A sensitivity analysis based on
Sobol indices and some scenario tests underline the importance of cross-contamination at the blanching step, in
addition to inactivation due to the sterilization process.