From above, it is clear that spillage is the main cause to overcome for effective and efficient operation of belt conveyor system. This spilled material is loss of production, reduces the life of the belt, offers resistance to the moving rollers causes wear and tear of the rollers/idlers, more maintenance efforts are needed, additional driving torque results increase in power cost and frequent break down of motors than the expected life, manpower required to clean and safe working space and the most important is to minimize the down time.