This paper presents a new process for producing clothes by importing 3D body scans directly into 3D pattern making software. By using the actual scan of the customer, tailors are now able to get a more accurate view of the designed garment on the customer and hence, produce clothes that fit better. Moreover,customers are able to ‘try on’ clothes on the web before they decide to make a purchase or get them made. This new process also helps clothes manufacturers and tailors to extend their customer base as customers can share their 3D scans from wherever they are and the tailors can produce the clothes and ship them back. This therefore brings about an even greater opportunity for online clothes business and at the same time,manufacturers can reduce the cost of making sample garments for customers to try-on.