Open-cell[edit]
Open-cell metal foam
CFD (numerical simulation) of fluid flow and heat transfer on an open cell metal foam
Open celled metal foam, also called metal sponge,[2] can be used in heat exchangers (compact electronics cooling, cryogen tanks, PCM heat exchangers), energy absorption, flow diffusion, and lightweight optics. The high cost of the material generally limits its use to advanced technology, aerospace, and manufacturing.
Fine-scale open-cell foams, with cells smaller than can be seen unaided, are used as high-temperature filters in the chemical industry.
Metallic foams are used in compact heat exchangers to increase heat transfer at the cost of reduced pressure.[3][4][5][clarification needed] However, their use permits substantial reduction in physical size and fabrication costs. Most models of these materials use idealized and periodic structures or averaged macroscopic properties.
Metal sponge has very large surface area per unit weight and catalysts are often formed into metal sponge, such as palladium black, platinum sponge, and spongy nickel. Metals such as osmium and palladium hydride are metaphorically called "metal sponges", but this term is in reference to their property of binding to hydrogen, rather than the physical structure.[6]