4) QA issue Instruction of I-QA-A 4 weeks before Mass Production.
This document shows object part's information such as MODEL, Part No./Name and the period.
5) QA decide the control items. After that, QA inform to PD and PD must control them.
Control Items : Appearance, Dimension(Only important point), Special Control items etc
PD need to record in the format for record and submit it to QA after finish this activity.
6) PD/QC decide and resister the special inspector for I-QA-A.
When they resister them, PD/QC write their name in Instruction of I-QA-A issued by QA.
7) "ASA ICHI KAI" is held on the day following production according to the following procedrue.
"ASA-ICHI-KAI" means the market inclueded the imporntant information.
"ASA" means before starting Mass Production.
"ICHI" means the market included below information.
A : customer claim / complain
B : customer satisfaction
C : In-process defect
D : Error for facility
E : Incoming defect
[Concretely Procedure]
(1) PD need to make the information board 2 weeks before Mass Production.
It is written many informaton such as Production Status, Quality information and the progress.
(2) PD(Foreman or Group Leader) hold the "ASA ICHI KAI" on the day after production.
The purpose of "ASA ICHI KAI" is to inform the defect information to worker.
The defect information means that customer's, In-process's and Incoming's defect.
(3) After informing to worker, they need to start the Mass Production on that day.
However, the defect occurred previous day should be analysed by all concern DEPT.
All concern DEPT means that PD(Foreman, Group Leader), ENG, PC and QA.