Carbon fiber that is pre- impregnated with resin is laser cut to specific shapes that will form the tubes and joints of the frame
Polystyrene tube shapes covered with bladders and silicone joints are used to make a pre-form over which the carbon fiber is laid
The carbon fiber and pre-form are placed in a steel mold and left to cure in an autoclave
The bladders are inflated and the silcon expands with the heat, pushing the carbon fiber against the walls of the steel mold from the inside
Once fully cured, the frame is removed from the mold and the polystyrene, bladder material and silicon is removed from inside
The stays, which were produced in the same fashion, are bonded to the main triangle and final machining and finishing is done