Every stages of our production process are combined with the latest technology. Raw materials must be weighed and formulated to the quality desired before entering to the production process. During the entire process, samples are collected and tested by most precise equipment to ensure that the products are consistency and maximum reliability. The finished compound is checked and controlled once again before being packaged and delivered to customers.
The processing is done in a totally enclosed system to prevent contamination especially our hygiene Medical PVC Compound that is globally approved. Our production procedures are designed to meet each product’s specification by using most advanced equipment. The production process is standardized and supervised by our specialized and experienced staffs.
Here is the Process how we make our fine and reputed Compound.
1.Blending
Resin, the main component, is mixed with other materials under controlling time and temperature. The mixture is called "Dry Blend".
2. Kneading
"Dry Blend" is kneaded under controlling temperature on Intermixer and Mixing Roll. At this stage, there is initial sample collection and inspection.
3. Pelletizing
Compound is cut into pellets by Pelletizer with optimal cutter speed to assure that every pellets of our compound are the same dimension.
4. Cooling
PVC Compound is air cooled as room temperature by the "Cooling Unit" and stored in pellet service tank.
5. Weighing and Packaging
The air cooled PVC Compound must pass "Rotary Selector" to selector to select any incomplete pellet, before finished PVC Compound is packaged and labeled by weight, grade, color, and lot number. In this stage, samples are also collected for inspection.
PRODUCTS AND SERVICES FROM RIKEN
RIKEN (THAILAND), as a branch of RIKEN TECHNOS CORPORATION, is strategically located to supply PVC Compounds used for medical and other applications all regions around the world. RIKEN TECHNOS CORPORATION of Japan, through its many years of experience, has built the most highly regarded and reliable technology in the medical appliance industry. All of the production and quality control technology regarding compounding systems for various applications have been transferred to RIKEN (THAILAND) for their use.
Medical PVC Compound
Medical PVC Compound is plastic compound (Pellet/Granule) of either natural or various colors to be used as material for extrusion and injection molding in the production of medical appliances. Our Medical PVC Compound possesses high safety level and constantly developed technology. RIKEN (THAILAND) prides itself as a leader in Medical PVC Compound manufacturer. Our long experience in manufacturing and distributing this product is widely relied on.
The following are the samples of medical appliances made of our Medical PVC Compound:
o Blood Tubing Lines
o A.V. Fistula Sets
o Blood Administration set
o Solution Infusion Sets
o Various medical device appliances
General PVC Compound
General PVC Compound (Pellet/Granule) available in multicolor that can be used as material for extrusion and injection molding and to be marketed as a product right after processing or used as a component for other products. Our expertise enables our General PVC Compound to be produced to the highest quality as customers' desired while our production capacity guarantees that any demand can be responded. Our leadership in specialty PVC Compound for Wire & Cable and Automotive Products ensures that any special or custom-designed compound can be arranged at ease.
The examples of products made of General PVC Compound are:
Automotive products
o Automotive Wiring Harness
o Car Audio Cord and Wire Assembly
o Plug Cord & Battery Cable
o PVC Variable/Composite Extrusion Products (Such as Window Molding, Roof Molding, Weather-Stripping, Inner / Outer Door Belts, PVC-Glass Run, Side - Molding ETC)
o Injection Parts
Electric Industry and electronic materials
o Electronic Wire and Cable
o Power Cord
o Computer and Flexible Flat Cable
o Audio/Video, Office Automation and Communication Cables
o Wire Assembly and Wire Harness Equipment
General Products
o Gasket Door of Refrigerator
o PVC Seals and Profiles for doors, doorframes, window frames and furnishings
o Special Tubes and Hose
o Toys