Abrasive flow machining (AFM), also known as abrasive flow deburring[1] or extrude honing,[2] is an interior surface finishing process characterized by flowing an abrasive-laden fluid through a workpiece.[1][3][2] This fluid is typically very viscous, having the consistency of putty,[2][3] or dough.[1] AFM smooths and finishes rough surfaces, and is specifically used to remove burrs, polish surfaces, form radii, and even remove material. The nature of AFM makes it ideal for interior surfaces, slots, holes, cavities, and other areas that may be difficult to reach with other polishing or grinding processes.[3] Due to its low material removal rate, AFM is not typically used for large stock-removal operations,[3] although it can be.[2]
Abrasive flow machining was first patented by the Extrude Hone Corporation in 1970