1A) Control plan for TA-100416 refer to wrong instruction STM-TRIMS-004 (actually should be Stamping should be
Stamping Work Instruction)
1B) Control plan and AM-QP-QAC-004 for TA100416 defines 2 pieces (2 shots) for First Pieces inspection
(4 pieces for 2 cavities) but actually only 1 pieces per cavity (total 2 pieces) is defined in Inspection Standard.
1C) Control Plan for 77751-KK010-03 does not refer to Stamping Instruction (Process control)
1D) Control plan for TA 100416, specification point 5 and 7 in control plan are wrongly input. It show different specifications
from Inspection standard
2) PFMEA are not appropriately reviewed and approved.
2A) Detection score for type C (manual) should be 6-10 as defined in AM-QP-QAC-009 but actually visual inspection
are score only 3-4.
2B) TA-100416 required plating process but plating thickness is not include in PFMEA for this product.
2C) Special Characteristic marks are not included in PFMEA for TA-100416.