Is it possible to move the lower box foam pieces further out to the sides on the base of the box but keeping them away from the bolts on the hinge to avoid damaging the sealing foam tape on the hinges?
If the blocks are further out we should be able to seat the doors lower in the carton. Let us know how you go and provide some dimensions for the location of the blocks.
The thinnest point of the 2105031 foam blocks is about 17mm. I am concerned if this gets thinner just how strong the block will be.
Can you provide your thoughts on how the modifications should be undertaken otherwise?
Should we make fatter, wider, blocks going from 80 to 160mm ( how wide can the supplier make them) and reduced in height by 5mm?
If you could rail cutting foam down by 5mm in height and gluing 2 blocks on their sides together to the width the supplier can make and look at the strength?