The production of Thai silk begins with the Bombyx mori, a small silk worm that comes from the eggs of a silk moth. For their first year, these worms feast on the leaves of mulberry trees before building a cocoon from their spittle.
In its original cocoon form, raw silk is bumpy and irregular. Thai weavers separate the completed cocoons from the mulberry bush and soak them in a vat of boiling water to separate the silk thread from the caterpillar inside the cocoon.
The Bombyx mori usually produces silk thread of varying colors, ranging from light gold to very light green, with lengths varying from 500 to 1,500 yards per cocoon.
A single thread filament is too thin to use on its own so Thai women combine many threads to produce a thicker, usable fibre. They do this by hand-reeling the threads onto a wooden spindle to produce a uniform strand of raw silk. The process is a tedious one as it takes nearly 40 hours to produce a half kilogram of Thai silk.
Many local operations use a reeling machine for this task, but the majority of most silk thread is still hand-reeled. The difference is that hand-reeled threads produce three grades of silk: two fine grades that are ideal for lightweight fabrics and a thick grade for heavier material.
The silk fabric is then soaked in hot water and bleached before dyeing in order to remove the natural yellow coloring of Thai silk yarn. To do this, skeins of silk thread are immersed in large tubs of hydrogen peroxide. Once washed and dried, the silk is then woven using a traditional hand operated loom.[