(2) Predictive maintenace
Predictive mainenance means finding a sign of malfunction during regular inspection or patrol,
stopping the line,and repairing it before it is actually broken.
Predictive maintenance is a progressive maintenance.
(3) Breakdown maintenance
Breakdown maintenance refers to repairs after an equipment stops due to breakdown.
(4) Control of maintenance history
The facilities department makes records and controls daily maintenance activities (planned
preventive maintenance), building, and repairs.
12) Use of equipments
(1) When using equipments, fully understand safety regulations and precautions.
(2) When using equipments, follow instructions.
(3) When using equipments, select an operator.
(4) Control the equipments by carrying out regular training.
13) Breakdown of equipments ( Figuring out the situation)
When the equipments malfunction, figure out the cause, prepare the countermeasures (emergency
countermeasures and fundamental countermeasures), and report the results to the heads of
team and department.
14) Repair request
Make sure to have the equipment to be repaired, repair cost, repair time, treatment period in the
request. Consider the following two situations when preparing repair request.
(1) whether the equipment could be repaired in the company after purchasing components
(2) whether the equipment should be sent out for repair
15) Repair in the company, repair outside of the company
(1) Request for repair in the company
When possible, purchase components and repair the equipments in the company.
(2) Request for repair outside of the company
When the equipment can't be repaired in the company, ask for repairs to an external repair company.
16) Disposal of equipment
(1) When repair is not possible due to loss during operation
(2) When an external repair company concludes that the equipment cannot be repaired
17) Request for disposal
Make a request for disposal of an equipment. Make sure to have reasons for disposal using
5 Ws and 1 H and to include the current price of the equipment after depreciation in the request.
18) Follow-up control
(1) Follow-up control for disposed equipments
After getting an approval for disposal, dispose the equipment (scrap or disposal by sale) and
keep the documents on taxes (documents about the current price of the equipment after
depreciation, documents about the disposal causes, etc).
(2) Follow-up control for regular contol of equipments
For a smooth control for equipments, control the following records.
(2) Predictive maintenace
Predictive mainenance means finding a sign of malfunction during regular inspection or patrol,
stopping the line,and repairing it before it is actually broken.
Predictive maintenance is a progressive maintenance.
(3) Breakdown maintenance
Breakdown maintenance refers to repairs after an equipment stops due to breakdown.
(4) Control of maintenance history
The facilities department makes records and controls daily maintenance activities (planned
preventive maintenance), building, and repairs.
12) Use of equipments
(1) When using equipments, fully understand safety regulations and precautions.
(2) When using equipments, follow instructions.
(3) When using equipments, select an operator.
(4) Control the equipments by carrying out regular training.
13) Breakdown of equipments ( Figuring out the situation)
When the equipments malfunction, figure out the cause, prepare the countermeasures (emergency
countermeasures and fundamental countermeasures), and report the results to the heads of
team and department.
14) Repair request
Make sure to have the equipment to be repaired, repair cost, repair time, treatment period in the
request. Consider the following two situations when preparing repair request.
(1) whether the equipment could be repaired in the company after purchasing components
(2) whether the equipment should be sent out for repair
15) Repair in the company, repair outside of the company
(1) Request for repair in the company
When possible, purchase components and repair the equipments in the company.
(2) Request for repair outside of the company
When the equipment can't be repaired in the company, ask for repairs to an external repair company.
16) Disposal of equipment
(1) When repair is not possible due to loss during operation
(2) When an external repair company concludes that the equipment cannot be repaired
17) Request for disposal
Make a request for disposal of an equipment. Make sure to have reasons for disposal using
5 Ws and 1 H and to include the current price of the equipment after depreciation in the request.
18) Follow-up control
(1) Follow-up control for disposed equipments
After getting an approval for disposal, dispose the equipment (scrap or disposal by sale) and
keep the documents on taxes (documents about the current price of the equipment after
depreciation, documents about the disposal causes, etc).
(2) Follow-up control for regular contol of equipments
For a smooth control for equipments, control the following records.
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