JVC Hachioji plant patrol
1. plant introduction
武倉 Managing Director, Director of Kondo
Kondo Director 3 points below the Hachioji factory challenge and figure out
1. Dynamic line improvement 2. IPS of the 3. Inventory reduction
Questions and answers
(1) outside parts arrangements work?
A. Domestic process outsourcing-100% reimbursement
Ratio of overseas JMT- scores 95 to 96% procurement
Amount ratio 90% weak procurement (paid the private parts)
OS-OS, procurement
(2) Director and Chairman position description
A. Director: Director and Chairman: Director grade
(C) spare parts order management L/T is?
A. Current: N + 2 month goals :N+5Week week: management
(D) finished goods inventory levels are?
A. 1. 5 months
(E) acceptance rate 86% is amazing 0% should aim
A. Self-management in the サプライヤー thing with voluntary management 86 percent, JVC inspection is 14%.
(6) product life cycle is how much?
A. Not so very different from the genre
Of 10 to 20 years, and 2-3 years
(G) sales 35 billion in 80% of the 750 model → sell what model?
In the consumer in 10% of the models is about 80%.
A. 70% in the 50 model #
2 the plant patrol
1 ) parts warehouse
(1) truck volume 1, how much?
(2) payment processing, conformity is often
→ file cabinets in the middle of the workplace become an obstruction to the movement
Inspections need individual desks? Is not required? Looks like Office.
(3) many times that inventory?
When the inventory stop working?
Lot management orMRP management?
Separate receipt and acceptance?
(4) parts inventory how do I?
The recipient work?
Inventory barcode management, receiving confirmation can no longer
(E) why are there first and to cum management?
(6) out of the delivery route for film makers?
(G) logistics is the leveling points, also put out too
Warehouses are simple mechanisms can remember one day job thing is important
To layout seedpods into and out first-in / first-out allows you to
(8) without a PIN card?
(9) small cart ( bogie ), on the only one-to
→ don't shame under the two-stage, three-stage and the human hard work
(J) warehouse personnel are how many? Another goods receipt and goods issue
(11) the corridor width setting?
(12) VMI (old Kok) is how much?
(13) → with actual votes received after the bag every need?
(14) the inventory value?
2 ) Board at work
(1) the ratio of afterthought (manual work) Board is?
(B) to the Board Office intermediate warehouse is?
The issue dates for production?
The lead time from material to finished out?
Parts inventory is?
(Iii) number of shortcomings are?
In the number of ratios?
A bad market?
Poor market information firm? site?
(4) the machine uptime? How is calculated?
Actual working hours / 365 days x using 24-Hr how much?
(E) single solder printing machines are a good thing
Tip machine change tact, availability is limited in the tact
Can be maximized uptime and printing machines alone.
(6) a feeder prep time (average or better)?
(7) machine full model change time?
(8) cassette maintenance technology is implemented with care, employees would be?
Maintenance location good establishment near the line (the machine)
Close all-around but can
(9) → Setup space is too wide can be used with 1 / 3
(J) manual line why so long?
(11) after the flow check Board why rub?
Why not do it soon in the flow out?
Machines have tact, humans are most malleable.
(12) of the inventory of the machine?
Machine is switched so flexible interest rate or not, hand inserting a flexible smart
If completing the machine immediately drain it?
(13) can afford and not to the more compact layout can do no good, compact, taking too much
Large non-working space
3 ) FA
(1) parts bin every material documents in the can no longer decide the role rule is?
(2) lift out, put the Union?
(Iii) in the lower line utilization is?
(4)-production model number is?
(5) sales points have delay, production planning and sales requests fit?
To fit the required dates from the market and the amount
(6) production standards in line with requirements??
(G) are not experts don't see FA and healthy?
(H) Administration frequency of volume status confirmed by the position?
(IX) entrance display for what thing? For whom want to show?
(J) have seen sales inventory in manufacturing?