The implementation of lean concept is step by step process. Implementation steps are explained in
the flowchart as shown in the Figure 2.Current state process of assembly layout in a motor manufacturing company is analyzed and current state value stream mapping is plotted (drawn). With the help of VSM bottle neck operations at machines and the nature of wastes (transportation time, distance, and work in process) are identified using calculations. Wastage type is identified and evaluated. A new layout model is developed using VIP plan out