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HACCP Plan
Product Name: Pasteurized Honey
Process Step/Incoming Material: #1 Receiving
CCP/Hazard Number: CCP-1C
Hazard Description Critical Limits Monitoring Procedures Deviation Procedures Verification Procedure HACCP Records
Reception of possibly unsafe materials (not listed) or reception of lids, raw honey and seed honey from non-contract suppliers could result in honey contaminated with harmful chemical residues Meets Food and Drug Regulations
Listed suppliers and types of barrels
Receiver to ensure raw honey is from producers with contractual specification regarding antibiotics
Lids are from approved supplier
Barrels and seed pails are correct type
Receiver will reject lot notify management and record rejected supplier. QC will review records review contract specifications and carry out periodic random antibiotic residue testing Supplier lists
Contract specifications
Lot receipt record
Lot reject record
Antibiotic test results
Deviation record
Process Step/Incoming Material: #10 Honey Testing
CCP/Hazard Number: CCP-2C
Hazard Description Critical Limits Monitoring Procedures Deviation Procedures Verification Procedure HACCP Records
Excessive levels of Sulphathiazole and/or phenol residues Meets Food and Drug Regulations QC tests every batch QC will notify production manager
Batch will be held for retest and investigation by QC
QC will annually test in- house lab against control samples from a private lab and review testing procedures Batch Production Records
Batch Test Records
Primary Test Record
Deviation Record
Verification Record
Process Step/Incoming Material: #22 Metal Detecting
CCP/Hazard Number: CCP-3P
Hazard Description Critical Limits Monitoring Procedures Deviation Procedures Verification Procedure HACCP Records
Improper sensitivity resulting in metal fragments in product No metal fragments 4 times/day line operator tests the detector as described in test manual If metal detector faulty operator will notify management and will hold product since last satisfactory check and investigate
Operator will recalibrate detector and notify QC
QC will check monitoring records weekly for:
proper times
proper procedures
signed records Monitoring record with responsible signatures and comments
Metal detector deviation & action record
Operation manager verification records with responsible signatures and comments
Process Step/Incoming Material: #24 Jar Invertor/Air Blasting
CCP/Hazard Number: CCP-4P
Hazard Description Critical Limits Monitoring Procedures Deviation Procedures Verification Procedure HACCP Records
Glass fragments in jars resulting from inadequate air pressure No glass fragments
Minimum air blast pressure of 30 psi required
Air gauge monitored 4 times/day by line operator
Indicating light on when operating properly
If gauge reads < 30 psi operator will notify management, will stop line and hold product lot
since last satisfactory check, operator will rework product, reset air pressure and notify QC QC will check monitoring records weekly (times and signatures) and will calibrate gauge semi annually Monitoring record with responsible signatures and comments
Jar inverter/air blast deviation & action record with responsible signatures and comments
Verification records with responsible signatures and comments
Date: ______________________ Approved by: ________________________
Jar Invertor Check Program - Form CCC-4P
Duty Performed by: Line Operator
Person Responsible for Compliance and Record Keeping: Production Supervisor
Date Time Test by: Results
Date Time Test by: Results
Metal Detector Check Program - Form CCC-3P
Duty Performed by: Line Operator
Person Responsible for Compliance and Record Keeping: Production Supervisor
Date Product
Time Tested by Results
9:55 AM
11:55 AM
2:40 PM
3:55 PM
Quantity of Product
on hold
Verification by:
Date Product
Time Tested by Results
9:55 AM
11:55 AM
2:40 PM
3:55 PM
Quantity of Product
on hold
Verification by: