Table of Contents
Preface 2
Table of Contents 4
1.0 MANAGEMENT PROGRAMS 7
1.1 Management Commitment and Responsibilities 7
1.2 Training 8
1.3 Work Practices 9
1.4 Self Assessments 10
1.5 Government Inspections and Surveys 11
1.6 Occupational Incident Reporting, Recording and Investigation 12
1.7 Safe Environment 14
2.0 SAFETY PROGRAMS 15
2.1 Life Safety 15
2.2 Machine Safety 24
2.2.1 Safe Design and Machine Safeguarding 24
2.2.2 Safe Work Practices 25
2.2.3 Hoisting Equipment and Cranes 26
2.2.4 Unfired Pressure Vessel Safety 27
2.3 Maintenance Safety 28
2.3.1 Preventive Maintenance 28
2.3.2 Emergency Repairs 28
2.3.3 Lockout / Tagout (Hazardous Energy Control) 29
2.3.4 Confined Spaces 30
2.3.5 Working at Elevations 30
2.3.6 Elevators and Related Equipment 31
2.4 Contractor Safety 32
2.5 Electrical Safety 35
2.5.1. Requirements for Electrical Servicing for Generation, Transmission, and Distribution Systems 37
2.5.2 Electrical – Rubber Goods Testing Requirements 40
2.6 Chemical Health and Safety 40
2.6.1 General Chemical Control and Hazard Mitigation 42
2.6.2 Chemical Storage Tanks and Deliveries 44
2.6.3 Labels and Other Forms of Warning 44
2.6.4 General Requirements for Compressed Gases 45
2.6.5 Flammable Liquids 45
2.6.6 Safe Handling Oxidizing Agents: 46
2.6.7 Safe Handling Corrosive Chemicals 47
2.6.8 Safe Handling of Cryogenic Liquid: 47
2.6.9 Emergency Eyewash and Shower Equipment 48
2.6.10 Immersion Heaters 48
2.6.11 Special Laboratory Operations 49
2.6.12 Process Hazard Review 50
2.6.13 Employee Information and Training 51
2.7. Hazardous Gas Tool Safety 53
2.7.1 Gas Tool Exhaust Air Requirements: 53
2.7.2 Requirement for Toxic Gases 54
2.7.3 Additional Requirements for Highly Toxic Gases 57
2.7.4 Flammable Gas/Vapor Requirements 57
2.7.5 Pyrophoric Gas Requirements 58
2.8 Materials Handling Safety 59
2.8.1 Materials Handling and Storage 59
2.8.2 Powered Industrial Vehicles 60
2.8.3 Truck Dock Safety 61
2.8.4 Motor Vehicle Safety 62
2.9 Transportation Safety 64
2.10 Robotic Systems 65
3.0 INDUSTRIAL HYGIENE AND ERGONOMIC PROGRAMS 67
3.1 Ergonomics 67
3.2 Industrial Hygiene Sampling Strategy 69
3.3 Asbestos Management 72
3.4 Hearing Conservation 73
3.5 Ionizing Radiation 75
3.6 Non-Ionizing Radiation 79
3.7 Laser Safety 83
3.8 Ventilation 86
3.9 Personal Protective Equipment 88
3.10 Indoor Air Quality 92
3.11 Cafeteria Safety 93
Food Storage Practices 96
Food Preparation and Handling 97
General Working Conditions 98
Cleaning and Sanitation 98
Washing of Utensils 98
Bactericidal Treatment (Sanitizing) 99
Handling of Washed Utensils 99
Storage of Washed Utensils 99
Collection of Canteen Wastes 99
Segregation/Separation of Canteen Wastes 99
Storage of Canteen Wastes 100
Disposal of Canteen Wastes 100
Food Poisoning Response Procedure 100
ATTACHMENTS 100
Canteen Inspection Checklist 100
Appendix A. Control of Lasers and Laser Hazards in HGST U.S. Facilities 101
A.1 Checklists 105
A.1.1 CDRH Compliance Checklist 105
A.1.2 Laser Specifications and Hazard Analysis Worksheet 107
A.1.3 Laser System Checklist for Use in Disposition of Fixed Assets 112
APPENDIX B: Change History 117
APPENDIX C: Document Control Information 118