Operation Standard setup and run hours
Comp 3
Sheet 2
Print 6
Die-cut 3
Fold & Glue 8
Total hours: 22 setup and run + (5 ops x 48 hours each) = 262
Today: January 2. Due date: January 25. Hours: 23 x 24 = 552
Critical ratio: 552/262 = 2.11
Milliken asked, "Has this extra two days at each work center for scheduling purposes, in addition to the work time there, got something to do with partials, like the orders really turn into two orders on their way through?" Worthen said, "No, it's a bunch of things that cause orders to just sit around and not get worked on; I'm just telling you that in my experience, anything less than a two ratio is almost always late."
Milliken asked, "Who has authority to expedite orders?" Worthen said, "Well, Dave Rand of course. Wascov gets on the horn to him, or he would call John McNulty [Milliken’s predecessor] directly to get orders expedited. Since John's gone, Wascov's been calling me. Quinn and Gomes complain, and Joe Pensiero in Finishing actually gets it worst of all since he's dead last after any other delays. But the system actually works pretty good. If an order gets expedited after it's out on the floor, we give it to Neil Rand. He takes the Work Order right through whatever is left and makes sure it happens, puts it on a machine right away with no delays, wherever it's routed. Red carpet treatment." Worthen grinned. "Of course Neil's worked all over the factory since he was a kid—he's actually a good setup man himself in Fold & Glue. His orders are never late unless we hand it to him already past due—so of course Wascov is always trying to get expedites authorized." Milliken asked politely, "Neil is a family member?" "Yeah," said Worthen. "He's Dave's uncle. He wasn't ever really executive material, but he's a great guy; everybody loves him."
Back in Milliken's office the mid-afternoon January sun was already sinking. Aware that President Rand wanted his recommendations by the end of the week, Milliken pulled out a fresh pad of paper and started organizing his thoughts. He had quite a few questions to answer, among them:
Operation Standard setup and run hours
Comp 3
Sheet 2
Print 6
Die-cut 3
Fold & Glue 8
Total hours: 22 setup and run + (5 ops x 48 hours each) = 262
Today: January 2. Due date: January 25. Hours: 23 x 24 = 552
Critical ratio: 552/262 = 2.11
Milliken asked, "Has this extra two days at each work center for scheduling purposes, in addition to the work time there, got something to do with partials, like the orders really turn into two orders on their way through?" Worthen said, "No, it's a bunch of things that cause orders to just sit around and not get worked on; I'm just telling you that in my experience, anything less than a two ratio is almost always late."
Milliken asked, "Who has authority to expedite orders?" Worthen said, "Well, Dave Rand of course. Wascov gets on the horn to him, or he would call John McNulty [Milliken’s predecessor] directly to get orders expedited. Since John's gone, Wascov's been calling me. Quinn and Gomes complain, and Joe Pensiero in Finishing actually gets it worst of all since he's dead last after any other delays. But the system actually works pretty good. If an order gets expedited after it's out on the floor, we give it to Neil Rand. He takes the Work Order right through whatever is left and makes sure it happens, puts it on a machine right away with no delays, wherever it's routed. Red carpet treatment." Worthen grinned. "Of course Neil's worked all over the factory since he was a kid—he's actually a good setup man himself in Fold & Glue. His orders are never late unless we hand it to him already past due—so of course Wascov is always trying to get expedites authorized." Milliken asked politely, "Neil is a family member?" "Yeah," said Worthen. "He's Dave's uncle. He wasn't ever really executive material, but he's a great guy; everybody loves him."
Back in Milliken's office the mid-afternoon January sun was already sinking. Aware that President Rand wanted his recommendations by the end of the week, Milliken pulled out a fresh pad of paper and started organizing his thoughts. He had quite a few questions to answer, among them:
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