Issues of non-compliance:
Breach Relevant codes or legislation, guidance notes, etc.
Flammable Atmospheres and Materials
Australian Standard AS 2359.12:1996
Hazard description
● Workers frequently smoke on-the-job, including while conducting refuelling and maintenance checks on the forklifts.
Risk assessment for hazard
Great care must be taken when operating a forklift truck in flammable atmospheres or when they are used to handle flammable materials.
Remedial action
When working in explosive or flammable areas, use only forklift trucks specifically designed for use in these areas, and ensure that they comply with the relevant Australian Standards.
• All employees must attend training on how to eliminate the risks involved in handling flammable atmospheres and materials and potential ignition sources.
• Ensure there is a strictly enforced no smoking policy in refuelling areas or battery charging areas.
• Naked flames are not be used when checking levels of battery cells.
• Handle and store liquid fuel and LP gas in accordance with the relevant Australian Standards.
• Ensure adequate ventilation in workplaces where using forklift trucks powered by LP gas, petrol or diesel fuel.
• Refuel, park and store LP gas-powered forklift trucks in well ventilated areas that are safely away from combustible material and sources of heat or ignition. Ensure that the LP gas cylinder is turned off at the valve when the forklift truck is not in use.
• Removing and replacing LP gas cylinders should only be carried out by correctly trained employees. Procedures must comply with relevant Australian Standards.
• The re-charging and changing of batteries should only be carried out by correctly trained employees and in strict accordance with the relevant standard. Before changing or re-charging batteries, ensure the park brake is applied and the vent caps are functioning correctly.
• To prevent the build-up of flammable gasses, hold the battery cover open while the battery is on charge.
• When changing or charging batteries, use the correct tools and keep metal objects away from battery cells.
• Do not use liquids with a flashpoint of less than 61deg C for cleaning forklift trucks.