An adjustable hydraulic footrest was provided for the operators. The existing hand tools were replaced with a power screwdriver that was supported by a balancer in front of the operator. The workplace layout was made according to the calculated normal and maximum work areas. Squire’s method was adopted in the calculation. The bins were laid out based on this calculation and in a logical work sequence and a systematic method. Figures (1-2) show the isometric view and the schematic layout of the ergonomically designed smart assembly workstation, respectively. An improved work method following the assembly of parts sequence was developed for the task performance on this workstation. A jig was designed for ease of holding the base of the switch.