CELL BALANCING
02/11/13
Open - O:Day-Upholstery06/Upholstery06/cell balancing/New Version Larry
Enter date in cell D7
Enter team in cell D8
Enter style in cell G7
Use arrow for Plant 06 or 19 in cell G8
Use arrow for cloth or leather in cell H8
Enter Team Members names in cells A10 thru A16
Enter Team Members Jobs in cells B10 thru B16
Enter names of people doing balance in cell # A24/A25/A26/A27
Look up Rate and enter in cell Q20
Enter rate X 100
(Example 1.83125 becomes 183.125)
Go to tab - Make up Pay for Team
Enter Start Time in cell C17 (Use Military Time) (See Chart)
At close of Balance Enter End Time in cell C18 (Use Military Time)
If breaks occure Enter Time in cell C20 (Use Military Time)
Enter Number of Units Timed During Balance in cell C25
Print off Balance Tasks by Operators and Time tabs to use during balance
SAVE AS: O:Day-Upholstery06/Upholstery06/cell balancing/plant 06/(AM or PM)/cell number/style date
Example: Day-Upholstery06/Upholstery06/cell balancing/plant 06/AM/10-550 02-11-13
Perform Cell Balance
Go over Rules of Balance
Start Team and log down times as team members finish their jobs
Plug times into Time & Efficiency Tag
Discuss Balance with team
Agree with any changes
Repeat process with 2nd unit
Discuss Balance with team
Agree with any changes
Repeat process with 3rd unit
Fill out Balance Tasks by Operator sheet and type in computer
Put copy of Balance Tasks by Operator and Time & Efficiency into PDCA Binder
Save Balance