RM at production location
For weight scale at Silo, it is still broken. The RM at production location is counted by reconcile between RM received less issuance from stock issue document
The QTY RM issuance from intermidiate Silo is measured by dorsing equipment. (Silo scale needs to calibrate)
The warehouse staff performed the reconcile every day. However, it is never been weighted.
The warehouse staff needs to rely the RM used on the issuance document.
Thus, if there is no control over the issuance document (ie. mistyping when cut stock), the error on stock balance can arise.
Any stock discrepandancies will be allocated to job produced in each month.
Output at Winder (Jumbo) and slitter
It is still using formula calculation based on size, lenght and thickness of the Jumbo roll.
There is no comparison between actual weight and the calculation as the weight measurement at winder machine still needs for calibration
Rejection (Scrap)
1. Scrap from production (slitter) will be calculated based on formula and recorded on the document first.
2. Then the scrap is sent to weight and warehouse note down.
3. When scrap is issued for production, the QTY issued for production is based on what is noted down on the scrap pallet.
2. Scrap Count
There is no scrap count for scrap at warehouse area. This is because the scrap at this area will be sold out within Oct 2015.
Any discrepandancies between record and QTY sold will be adjusted soon.
Accounting team has performed scrap count at the production area. Any discrepanancies was investigated.
3. Stock Count document and verification of balance
Pending to receive from Accounting team to check the correctness of QTY.
4. No new label for job change
When performing FG counting, it is found that there are occasions that the FG has been changed to new job but the label is still the old job.
There is could be a confusion when pick up the FG for shipping the customers.
Although the staff at shipping area may find and correct it before shipping it to customer, it is better to get this label done properly and correctly since the job has been changed at the beginning.
5. FG warehouse
After inqury FG warehouse staff, the area to keep FG is almost full. This is because the production produced the FG stock for safety balance (at least 1 month) to suppport current customer open PO.
Some FG may have been produced but not yet be sold as the customer is not yet ask to release the product yet.
Pending to see the level of new FG balance and old FG portion.
Thank you very much
Ice