GENERAL
Operations shall comply with government regulations that include adequate (HACCP) hazard control and quality assurance for receiving, inspecting, transporting, segregating, preparing, manufacturing, packaging, labeling and storing food.
Quality assurance operations shall be employed to ensure that food is suitable for human consumption and that food packaging materials are safe and suitable.
Recipes or production logs will be used by designated employees to document product production and ingredients used.
Production procedures shall not contribute contamination from any source.
Chemical, microbial, or extraneous material testing procedures shall be used where necessary to identify sanitation failures or possible food contamination.
Cooked food shall be considered to be potentially hazardous unless it has a pH less than 4.6 (to control the growth of Clostridium botulinum), an aw less than 0.92 (to control growth of Bacillus cereus), or is commercially sterilized and in a sealed, approved container. Food that is not heat pasteurized, such as salad dressings with raw egg yolk shall have a pH of less than 4.2 to control and inactivate Salmonella spp. and aw equal to or less than 0.85 (to control growth of Staphylococcus aureus).
All food that may have become contaminated or is suspect shall be placed on hold and segregated. It shall then be evaluated by the HACCP team and a disposition made. This disposition will be dependent upon the evaluation.
Determination if a production step is a CCP
1. Could contamination with a hazard occur in excess of critical limit / acceptable level? (If yes, do 2.)
2. Will a subsequent step eliminate / reduce the hazard to an acceptable level? (If no, do 3.) (If yes, go to next step.)
3. This step is required to reduce / prevent / eliminate the hazard to an acceptable level.
Quality control operations. The manufacturer, distributor, and holder of food shall at all times utilize quality control operations that reduce natural or unavoidable defects to the lowest level currently feasible. We will have written specifications for ingredients and components that identify criteria essential for the manufacturing process and product safety.
Methods of verification. This facility uses the three methods of verification as required by 9 CFR 417.4. The following is an explanation of each procedure, frequency, and results of these verification methods.
Calibration. Calibration of instruments such as thermometers used for the documentation of CCP temperature is performed on a weekly basis. Thermometers are calibrated against the ___________ thermometer. The ___________ thermometers are sent out and certified annually. The certificate of calibration is kept on file. The calibration of the thermometers is also verified with a records review of the weekly document. In addition, the Equipment / Instrument Calibration and Verification Log (see MANAGEMENT / QUALITY ASSURANCE AND QUALITY CONTROL section) will indicate that, and at least one instrument
GENERAL
Operations shall comply with government regulations that include adequate (HACCP) hazard control and quality assurance for receiving, inspecting, transporting, segregating, preparing, manufacturing, packaging, labeling and storing food.
Quality assurance operations shall be employed to ensure that food is suitable for human consumption and that food packaging materials are safe and suitable.
Recipes or production logs will be used by designated employees to document product production and ingredients used.
Production procedures shall not contribute contamination from any source.
Chemical, microbial, or extraneous material testing procedures shall be used where necessary to identify sanitation failures or possible food contamination.
Cooked food shall be considered to be potentially hazardous unless it has a pH less than 4.6 (to control the growth of Clostridium botulinum), an aw less than 0.92 (to control growth of Bacillus cereus), or is commercially sterilized and in a sealed, approved container. Food that is not heat pasteurized, such as salad dressings with raw egg yolk shall have a pH of less than 4.2 to control and inactivate Salmonella spp. and aw equal to or less than 0.85 (to control growth of Staphylococcus aureus).
All food that may have become contaminated or is suspect shall be placed on hold and segregated. It shall then be evaluated by the HACCP team and a disposition made. This disposition will be dependent upon the evaluation.
Determination if a production step is a CCP
1. Could contamination with a hazard occur in excess of critical limit / acceptable level? (If yes, do 2.)
2. Will a subsequent step eliminate / reduce the hazard to an acceptable level? (If no, do 3.) (If yes, go to next step.)
3. This step is required to reduce / prevent / eliminate the hazard to an acceptable level.
Quality control operations. The manufacturer, distributor, and holder of food shall at all times utilize quality control operations that reduce natural or unavoidable defects to the lowest level currently feasible. We will have written specifications for ingredients and components that identify criteria essential for the manufacturing process and product safety.
Methods of verification. This facility uses the three methods of verification as required by 9 CFR 417.4. The following is an explanation of each procedure, frequency, and results of these verification methods.
Calibration. Calibration of instruments such as thermometers used for the documentation of CCP temperature is performed on a weekly basis. Thermometers are calibrated against the ___________ thermometer. The ___________ thermometers are sent out and certified annually. The certificate of calibration is kept on file. The calibration of the thermometers is also verified with a records review of the weekly document. In addition, the Equipment / Instrument Calibration and Verification Log (see MANAGEMENT / QUALITY ASSURANCE AND QUALITY CONTROL section) will indicate that, and at least one instrument
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