Low-voltage miniature circuit breaker (MCB) uses air alone to extinguish the arc. These circuit breakers contain so-called arc chutes, a stack of mutually insulated parallel metal plates which divide and cool the arc. By splitting the arc into smaller arcs the arc is cooled down while the arc voltage is increased and serves as an additional impedance which limits the current through the circuit breaker. The current-carrying parts near the contacts provide easy deflection of the arc into the arc chutes by a magnetic force of a current path, although magnetic blowout coils or permanent magnets could also deflect the arc into the arc chute (used on circuit breakers for higher ratings). The number of plates in the arc chute is dependent on the short-circuit rating and nominal voltage of the circuit breaker.
In larger ratings, oil circuit breakers rely upon vaporization of some of the oil to blast a jet of oil through the arc.[4]
Gas (usually sulfur hexafluoride) circuit breakers sometimes stretch the arc using a magnetic field, and then rely upon the dielectric strength of the sulfur hexafluoride (SF6) to quench the stretched arc.
Vacuum circuit breakers have minimal arcing (as there is nothing to ionize other than the contact material), so the arc quenches when it is stretched a very small amount (less than 2–3 mm (0.079–0.118 in)). Vacuum circuit breakers are frequently used in modern medium-voltage switchgear to 38,000 volts.
Air circuit breakers may use compressed air to blow out the arc, or alternatively, the contacts are rapidly swung into a small sealed chamber, the escaping of the displaced air thus blowing out the arc.
Circuit breakers are usually able to terminate all current very quickly: typically the arc is extinguished between 30 ms and 150 ms after the mechanism has been tripped, depending upon age and construction of the device. The maximum current value and let-through energy determine the quality of the circuit breakers.
Short-circuit[edit]
Circuit breakers are rated both by the normal current that they are expected to carry, and the maximum short-circuit current that they can safely interrupt. This latter figure is the ampere interrupting capacity (AIC) of the breaker.
Under short-circuit conditions, the calculated maximum prospective short circuit current may be many times the normal, rated current of the circuit. When electrical contacts open to interrupt a large current, there is a tendency for an arc to form between the opened contacts, which would allow the current to continue. This condition can create conductive ionized gases and molten or vaporized metal, which can cause further continuation of the arc, or creation of additional short circuits, potentially resulting in the explosion of the circuit breaker and the equipment that it is installed in. Therefore, circuit breakers must incorporate various features to divide and extinguish the arc.
The maximum short-circuit current that a breaker can interrupt is determined by testing. Application of a breaker in a circuit with a prospective short-circuit current higher than the breaker's interrupting capacity rating may result in failure of the breaker to safely interrupt a fault. In a worst-case scenario the breaker may successfully interrupt the fault, only to explode when reset.
Typical domestic panel circuit breakers are rated to interrupt 10 kA (10000 A) short-circuit current.
Miniature circuit breakers used to protect control circuits or small appliances may not have sufficient interrupting capacity to use at a panel board; these circuit breakers are called "supplemental circuit protectors" to distinguish them from distribution-type circuit breakers.