Flow chart of New product sample.
Operation Description Who Equipment / Machine / Document
No./Flow
- Customer request the new product sample.
- Make the Master. PD/R&D - Technics Card.
- Prepare the Master and all document for support production. - Imaj Technical Card.
- PD/R&D and Wax team and Engineer to jointly review "PD/R&D + Wax + QA + Engineer
"
the master before production.
- If OK, going to next process.
- If KO, return the master to repair.
- Engineer dep. receive the master and register the master in file center. Engineer - New product sample list follow up (file center) modified
- Register number.
- Plan finish date.
- Progressive in produce.
- Wax team design and cutting the rubber mould of Master. Wax
- Wax team review the workpiece after wax injection. Wax
- If OK, going to next process.
- If KO, review the rubber mould and parameter of wax injection again.
- Wax&Casting team design the sprue of Master and wax tree for casting. Wax&Casting
- Take photo the master, rubber mould and wax tree for record in data file. Engineer - Data record of Master in file center.
- Wax&Cast team and Engineer to jointly review the workpiece after casting. Wax&Casting
- If OK, going to next process. Engineer
- If KO, review the parameter again such as
- Sprue of wax, temp. casting, temp. oven and etc.
Wax&Casting
- Record data of master, as casting temp., oven temp. Engineer - Data record of Master in file center. Create temp.cast oven, photo
for record in photo file.
- Create the process step for new product. Engineer - Imaj Technical Card.
- Production following process step and time measurement. PD/R&D - Imaj Technical Card. Modifed
Engineer
- Monitoring the new product in production for follow up the due date Engineer - New product sample list follow up (file center)
and check the problem in produce for action before mass order. - Imaj Technical Card.
- Record data into system (BOM). PD/R&D or N'Naz - Imaj Technical Card.
- Finish production, send the product and all data to Engineer.
- Review product, process step and problem in production. Engineer
- Record data into system (BOM). PD/R&D or N'Naz
- Summarize all data and information to all concern. Engineer
- Meeting the new product for conclusion or action to solve the problem. All concern
- Follow up the action in case the problem. Engineer - Progreesive action of New product (File center). Create file.
- Close the new product sample. Engineer - Progreesive action of New product (File center).